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Heat-treatable steel: No compromises in terms of properties – both hard and tough

The heat treatment of steel looks back on a long tradition. In many cases, the component properties can only be achieved as required outside of the steel mill and hot strip plant by further heat treatment in the actual component manufacturing process. For heat treatment processes, the focus should be placed accordingly on the setup of specific mechanical technological properties such as high yield strength and tensile strength, sustained strength and resistance to wear.

Product portfolio

Salzgitter Flachstahl offers a large portfolio of heat-treated steel grades that comprises conventional case hardened and tempered steel, carbon alloy steel and press-hardened steel for special applications (e.g. structure parts in the car body).
This group, in turn, includes tempered boron alloy steels (22MnB5, 26MnB5) which develop ultimate strength in the hardened state and manganese/chromium alloyed air-hardening steel grades (such as the LH®800/900 that was developed by Salzgitter Flachstahl). As the name already indicates, when cooled in quiet air, these steel types can reach a high tensile strength of more than 900-1000 MPa, at a fracture elongation above 13% (at the component for LH®900). These steel grades offer key advantages and are characterized by their high yield point. They are also insensitive to stress and can be formed and tempered separately in different, autarkic workflows. The production process therefore benefits from higher flexibility, depending on the existing process environment. The air-hardening steel grades LH®800/900 were developed and qualified in the past three years in cooperation with a customer and haven been meanwhile released for series applications.

Profitable hot strip made in Salzgitter

23.06.2010

It is not only the alloying concept that has a strong influence on the properties of materials and components. In the manufacturing process, the influence on component geometries already starts in the cold rolling phases. One of the outstanding features of the hot strip produced in Salzgitter is its compliance with stringent geometrical tolerances to the benefit of customers.


Example: The limitation of the thickness tolerance from 50 to 20 percent of the standard increases the usable strip length. On a coil with strip of 3 mm thickness and 1200 width, this increase amounts to approx. 4 percent of the output strip length.

These gains are achieved by means of CVC rollers (Continuous Variable Crown) in the hot strip mill. This type of working roller features a ground S-shaped contour and can be adjusted as required in the rolling stand. Using a hydraulic apparatus, the rollers are bent and axially displaced as required in the working position. The result: low cambering with ultra-flat profile cross-section of the hot strip, which is a decisive prerequisite for further processing of the material, including the cold rolling process and the production of high-precision components. At our re-roller customers, for example, the material properties are partially adapted in a number of cold rolling and annealing processes to suit the requirements of the specific steel grade and application.

Case hardened steels to DIN EN
10084
Tempered steels


Special applications


                    


Press-hardening steels
Air-hardening steels
Manganese chromium alloy
16MnCr5
20MnCr5


Manganese boron alloy to DIN EN
10083-3
22MnB5  24MnB5
26MnB5  30MnB5
34MnB5  36MnB5
Manganese boron alloy to DIN EN 10083-3
22MnB5
as hot and cold strip in accordance with SZFG material data sheet 11-112

Carbon alloy
C10E
C15E
C16E




Carbon alloy to DIN EN 10083-1 and DIN EN 10132-4
(10/96)
C22 C67S
C35 C75S
C45 C80
C55
C60



Chromium alloy to DIN EN 10083-1
42CrMo4
to DIN EN 10083-3
58CrV4
to DIN EN 10132-4
51CrV4
34CrMo4
50CrMo4

Chromium alloy
SZFG 
material data sheet 3.15-3
LH®800
LH®900