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PRETEX®-plant

The microscopic examination of the surface of steel sheets is a major quality feature of the product. Unlike standard texturing methods, the new PRETEX® process also ensures reliable fulfilment of the highest demands for outstanding tribological reforming behaviour and brilliant optical painting characteristics for the future. The work rolls are coated with TOPOCROM® in a closed-circuit reactor system for this purpose. The defined PRETEX® surface texture is created by impressing the TOPOCROM® structure on the steel sheet during skin passing.
PRETEX®-plant for structured and hard chrome-plating of work rolls
Put into operation 1996
Extension/Modernization 1998 / 2006
Number of reactors 2
Electric rectifier 2 (0 - 18 V/40 kA)
Controlling devices 2 (Siemens SPS/OP 37)
Roll lengths 3.500 - 4.700mm
Barrel Ø 400 - 650mm
Layer thicknesses (structured chrome) 50 - 120 μm
Mean roughness values Ra (SEP 1940) 0,4 - 2 0 μm
Peak counts Pc (SEP 1940) 60 - 180 cm-1
Layer thicknesses (hard chrome) 2 - 60 μm
The stochastic roughness structure is distinguished by its numerous, finely distributed hydrostatic lubrication bore reliefs and extremely high peak figures, even for high average peak-to-valley heights. The roughness values are distributed absolutely evenly across the width and length of the strip. Good adhesion of the paint and low longer wave length structural components which cause the orange peel effect are guaranteed, preventing fat edge formation and also intrusive moiré effects. All the quality demands of outstanding tribological deformation and superb visual properties of the paint are also met.