Master critical forming with xpand®
The development of new light-weight construction solutions in automobile manufacturing calls for the manufacture of increasingly complex component geometries. In order to guarantee a high level of process reliability, also during critical forming steps, Salzgitter Flachstahl has enhanced its multiphase steels. This new multiphase steel generation has the term xpand® added to its name.
The term xpand® is based on the Latin word expandere (=extend, expand) and stands for a guaranteed, increased capacity for hole expansion in the steel.
The xpand® steels' forming characteristics are optimized by the higher hole expansion ratio and enable the manufacture of more complex component geometries. Due to the fact that xpand® steels exhibit reduced susceptibility to edge cracks, it is possible to lower the outage risk in spite of thinner sheet thicknesses. This guarantees customers a reliable adjustment of the manufacturing processes - also in connection with critical forming processes.
Now, with xpand® Salzgitter Flachstahl ranks as the only producer to guarantee higher hole expansion ratios up to 75% and extra low susceptibility to edge cracks:
|Steel grade||VDA designation||Thickness in mm||Width in mm||Yield strength in MPa (longitudinal)||Tensile strength in MPa (longitudinal)||Guaranteed hole Expansion ratio|
|SZBS600xpand®||-||2.00 - 6.00||900 - 1,500||480 - 5801||590 - 6701||75 %|
|SZBS800xpand®40||-||1.80 - 8.00||900 - 1,500||≥6801||800 - 9801||40 %|
|SZBS800xpand®50||-||1.80 - 8.00||900 - 1,500||≥6801||800 - 9801||40 %|
|HCT600Xxpand®+Z||CR330Y590T-DP||0.50 - 3.00||900 - 1,750||340 - 420||600 - 700||50 %|
|HCT780Xxpand®+Z||CR440Y780T-DP||0.70 - 2.50||900 - 1,800||440 - 550||780 - 900||30%|
|HCT780Cxpand®+Z||CR570Y780T-CP||0.70 - 2.00||900 - 1,800||500 - 700||≥780||40 %|
|HCT980Xxpand®+Z||CR590Y980T-DP||1.00 - 2.00||900 - 1,350||600 - 750||980 - 1,130||20 %|
|CR650Y980T-DP||1.00 - 2.00||900 - 1,350||660 - 810||980 - 1,130||20 %|
|HCT980XGxpand®||CR700Y980T-DP||1.00 - 2.00||900 - 1,350||700 - 850||980 - 1,130||20 %|
Salzgitter Flachstahl additionally delivers a 3.1 certificate including the hole expansion test result for the ordered material for each xpand® grade ordered. Consequently, processors can convince themselves of the quality of the xpand® grades even before using them.